Collision Checking

  This section shows how collision checking is managed in Multi-Axis Curve Machining, Sweeping, Contour Driven
and Isoparametric Machining.

The Collision Checking parameters are accessed in the Geometry tab page of the operation's dialog box. 

You will find below information on:

Collision checking can be performed on check and part elements with the tool assembly
(that is, the complete shape of the cutter plus its holder) or the cutting part of the tool (red part of following tools).
The cutting part of the tool  is the lower component of the tool (see picture below)
but not the part of the tool defined by the cutting length (Lc).
For a ball nose tool, the cutting part is the lower half sphere;
for a bull-nose tool, the lower half torus;
for a cylindrical tool, the lower cylinder.

To save computation time, use tool assembly only if the geometry to be checked can interfere
with the upper part of the cutter. 

Collisions with Part Elements

To activate collision checking on part elements, you must select the Active checkbox. 

Part accuracy

Defines the maximum error to be accepted with respect to the part with its offset.
This parameter is set to the machining tolerance value.
It can be only be changed by modifying the machining tolerance.

Allowed gouging

Defines the maximum cutter interference with the part during "linking passes"
(including approach and retract motion).

Collision checking with part elements is useful in the following cases:

  • Concave part machined with Fixed tool axis mode.
  • Concave and non smooth part milled with 0 degree Lead angle.
    Note that Allowed gouging must be set to a non zero value,
    otherwise a "Nothing to Mill" message may be issued.

Collision checking on part elements is not useful in the following cases:

  • Convex part machined with ball, flat or filleted ended tool or with Fixed or Variable tool axis mode.
  • Concave part milled with 0 degree Lead angle.
    A "Nothing to Mill" message may be issued.
Ruled and smooth part with Optimized Lead tool axis mode.
Minimum heel distance will keep the back of the cutter clear.

Collisions with Check Elements 

For Multi-axis Sweeping, Contour Driven, Isoparametric Machining:

For Multi-axis Curve Machining:

The parameters involved for check elements (such as fixtures) are described below:

Check (or Fixture) accuracy

Defines the maximum error to be accepted with respect to the fixture with its offset.
Setting this parameter to a correct value avoids spending too much computation time
to achieve unnecessary precision.

Offset on check

Defines theminimum distance between the cutter and the fixture, used to limit the tool path. 

Allowed gouging

Defines the maximum cutter interference with the fixture during "linking passes" (including approach and retract motion).
The illustration below shows return motion with no macro or jump.


The illustration below shows return motion with macro between path and fixture.

Covering mode

Available for Multi-axis Sweeping, Contour Driven, Isoparametric Machining.
Select this option to optimize air cuts due to collision with the check.

In the example below, a Return in Level macro has been defined.

The Covering mode is not selected:

The Covering mode is selected, the air cut is reduced:
  • You can apply a positive or negative offset on the check,
  • The Covering mode applies to the tool path (in green), not to the macro motions (in red),
  • The Covering mode applies to the whole set of check surfaces defined in the machining operation
   

Collisions with Drive Elements

To activate collision checking onDrive elements, you must select the Active checkbox. 

Drive Accuracy

Defines the maximum error to be accepted with respect to the drive with itsthickness.

Allowed gouging

Defines the maximum cutter interference with the driveduring "linking passes"
(including approach and retract motion).

Checking for Collisions between Tool and
Guide Elements during Macro Motions

For Multi-Axis Curve Machining.

By default, the macro tool paths are not checked for collisions with guiding elements.
If you select Active, all macro tool paths of the operation will be checked for collision with guiding elements.