The Pleasant Fiction of the Star Gauge

By Edward C. Crossman

 

American Rifleman, vol 62, No. 14, June 30, 1917 – pages 263, 264, 272

 

THE man who would destroy the touching faith of the neophyte rifleman in the probity of his beloved weapon would also be guilty of telling a child there is no such person as -Santa Claus. Wherefore I wish I could keep this story from the trusting eyes of the rifle owner who knows that he has an absolutely perfect rifle, because the star-gauge card says so. Only the thought of the downcast person who got a rifle with a star-gauge card reading like a table of logarithms, and different for every inch, removes my qualms of conscience at spiking the star-gauge yarn.

 

The word hath a pleasant, mysterious sound. Every joiner of a rifle club, hearing it for the first time, rolls it like a sweet morsel under his tongue. During the ten long years I have been secretary of a rifle club I have perused a number of hundred written missives requesting New Springfields for embryo members, and have noted the invariable stipulation that the rifle be star-gauged, only the terms varying from “star-bored," “star-sighted,” “star-selected” to “star-shooting.” Most of them haven’t the slightest idea of what the term means, but the word star sounds rather altitudinous, and implies that a rifle of that breed ought to be of ‘a higher class than the common scrub arm.

 

Not long ago I got a wail from the secretary of a rifle club to the effect that the cruel commanding officer of the Benicia Arsenal had sent to them on their first order “cull rifles," from which I presume this miscreant, according to the secretary, had gone out into the rifle orchard and picked them off the ground after a high wind.

 

The belief that “cull rifles’-’ are sometimes sent is on the same plane as the belief that a rifle with a star-gauge card tied to it is the darling child of the arsenal making it, and one chosen from miles and miles of quite ordinary arms. I'd like to believe this myself; I am just a poor enough shot to need that utter confidence in my rifle that is given by the star gauge chart to the average innocent shooter.

 

When you run down to its lair that mysterious instrument or process, or whatever the beginner thinks the star gauge is, you find that it is merely an inside gauge of a construction that may or may not read accurately in the hands of a hurried or careless man. At the end of a hollow steel rod are four points, star—shaped—hence the name—-that transmit their very slight motion in and out to fine graduations out at the handle. Roughly, this is all the mystery.

 

In the first place there is no assurance that a perfect and even barrel is a good shooting barrel, so far as the New Springfield is concerned. Other things—the fit of the metal parts in the stock, the even support of the bolthead, and the straightening process applied to the barrel—also intervene. A barrel that has been straightened in the process of manufacture may develop that most dreadful of all habits—walking during a string of shots. A plain, inaccurate barrel is to be preferred by a whole lot, because it makes its faults manifest very shortly and is “canned,” while the walking barrel insidiously sneaks over out of the bull, while appearing to be as virtuous as the rumored wife of old Julius Chaser Caesar.

 

The walking tube is one that is affected by heat, and that goes to curling around in one direction or another until the plot of the ten shots from a machine rest shows a consistent string in some one direction. The trouble is that wind and eye sight and poor holding intervene with ‘most of us and ‘the walking is not detected for about a whole season, and maybe not then; and so the poor victim goes on using a rifle that infallibly sneaks out of the bull along in the string unless observation shows that a change in the wind gauge or elevation is necessary about such and such a shot.

 

Apparently this is due to the straightening process, the slight bruising of the steel at one side or the other by the hammering given and a tendency to resume the old crooked form on being heated by firing. Major Casey told me at Perry in 1913 of taking a barrel that he knew “walked,” and demonstrating its habits before an officer of our army Ordnance Department in the hands of one of the arsenal’s paid shooters, telling this officer beforehand in which direction the walking would occur. Also, the able Casey, selecting rifles for our international teams, asked for and got unstraightened barrels.

 

I don’t want this to start a flock of enthusiastic rifle buyers who don’t know me any better than to believe what I write, to pestering the badgered officers of our arsenals, because you can’t get unstraightened barrels, and that's all there is to it. Also, most Springfields, as -they come out of the arsenal hopper, are plenty good for anybody, and blame sight better shooting than most of us. This walking chatter is merely higher mathematics for the sharks who can hold and dope. This story is not to cast reflection on our bully rifle; it is merely to throw a little light on this star—gauge thing on which so many of our rifle-shooting citizens base their final judgment of the rifle.

 

In the past two or three years the process of boring and rifling the barrels of our Springfields has reached a state of perfection so far unknown in rifle making or in any other industry using the same sort of .tools and taking only the same pains, in the manufacture of its articles.

 

Scores of rifles have we bought in this time, and we have been astonished as well as pleased to find that the Springfield Arsenal has at last gotten the process of boring and rifling down to the last ten-thousandth part of an inch, because, forsooth, the star-gauge cards tied to said rifles allege that from breech to muzzle they run, for instance, .3005 on the lands for, each and every inch, and .3082 in the grooves for the said each and every inch!!!

 

This is indeed surprising—-if true—to the person somewhat familiar with the process of boring and rifling barrels, with the habit of tools to get dull, and with the slight difference in the different barrel stock and its response to even perfect tools. Harry Pope is outdone, and outdone, too, by high-speed, economical, arsenal processes of making rough military rifles, in which there is no need for any such hair-splitting perfection. It used to be that a star—gauge card would vary up and down like a section of California oiled road under the rays of an automobile headlight, and the buyer of the rifle would tear his hair and weep and swear by the beard of his fathers that such a fusee was no gun to turn over to a white citizen, male, of this country. After which he'd go out and find that the rifle would do its part when he did his, and he'd put the card away against the time when he wanted to sell the old gun and get a new one.

 

The worst of it is that the rifles now coming through with ideally perfect star gauge cards were, many of them, made back in the days when they also made the rifles that star-gauged a whole lot more like rifles made by human hands and ordinary machinery, and I am wondering if they held out the good ones on us—or what?

 

Unfortunately, for a person of peevish and crabby disposition like the one writing this story, I own a set of fine gauge plugs which I know are entirely accurate, by test against fine micrometers in the hands of skilled mechanics. Eleven of them there are, and they range from

 

.2991 up to .3006. They were intended originally for detecting metal fouling, but I find them quite useful to bring a smile to a care-worn countenance when I find some chap raving over the perfection of his star-gauged rifle. I may not tell him all I find out, but I can smile to myself, anyhow.

 

I, of course, expect to find a discrepancy between the measurements of the star-gauge and the gauge-plug, but it ought to be a uniform discrepancy or difference. The plug slides in with the weight of a cleaning rod, and if it won’t pass with this weight, it is rejected for a smaller one. The star-gauge is probably equal to a driving fit, varying with the man using it. Ordinarily the rifle star gauging .3000 on the lands will accept a plug of about .2996 or .2997, and the plug is merely a steel cylinder an inch or so long which is forced in by the weight of a steel rod. Therefore I am willing to say that my measurements are from .0003 to .0004 inch off the star gauge figures.

 

Also I have, of course, various soft lead bullets for gauging the groove diameter of barrels, and a ten—thousandth inch Starrett micrometer, in the handling of which some ten years have given me fair familiarity.

 

It is this crude outfit, but still fairly accurate one, that has given me my pessimistic attitude toward the star-gauge figures of the arsenals, even if I did not know quite well that military rifle barrels that read uniformly both lands and grooves for every inch of the barrels down to the last ten—thousandth are quite improbable.

 

I suspect, but cannot prove, that the arsenals, rather than reply to the wailing letters from the bugs who find the horrifying difference of .0002 inch along the barrel of a rifle, have decided to combine practical time and labor saving with psychological kindness to green rifle owners, and so make the cards read perfection itself.

 

I have before me two star—gauge cards from the last two rifles I have bought for my own use.

 

Both of them are from Springfield rifles, both of them star-gauged in that arsenal by the well-known Mr. Riley, whose monicker appears on so many of the documents attached to the rifles we get.

 

One of them is rifle No. 616,442, star gauged October 28, 1915; the other is rifle No. 621,015, star-gauged June 9, 1916.

 

Both of them read monotonously .3001 from one end to the other and .3080 likewise.

 

Truly this is startling, to find two rifles reading so perfectly and so much alike, and having not a variance of .0001 inch either on the lands or in the grooves!! So, after admiring for a time these most ideal barrel figures, we’ll turn to the dope book on the rifles as shown by the gauge-plugs and the lead—plug and the micrometer.

 

The first one, 616,442, according to the plugs, ran .3000 pretty evenly all the way, with the usual slight variations of one or two ten-thousandths inch, that didn’t cut any figure at the time, when I merely desired to check on the evenness of the tube. The plugs here varied but .0001 from the star—gauge reading. The grooves read .3075 on the lead plug—-several lead plugs—which is a variation of .0005 from the arsenal figure. Also, the grooves failed to register the ideally perfect measurements shown on the card. But let that go; it was nearer to specifications than the second one.

 

Barrel 621,015, reading a perfect . 3001 all the way, and, .3080 likewise. Accepted .3002 plug to the lower band, from the breech end; barely accepted the .3000 under the front sight base; accepted .3002 a half inch at the muzzle. This, however, is a very good barrel as they run.

 

A third, recently calibrated, and the number not given, because it would only worry the blissful owner, was listed as an even .3005 all the way, with the usual perfect groove measurements. Tried with the plugs before firing, it barely accepted the .2999 plug under the front sight base, out accepted for three quarters of an inch the .3004 plug at the muzzle. Also, it accepted the .3006 plug almost to the lower band, at which point it declined anything larger than a .3000, measuring now from the breech end. This is a bad barrel——One of the few In which I'd hate to put my trust—— because the groove measurements for evenness showed as much variance, with a tight spot under the front—sight band, and a slightly larger muzzle.

 

Two others just in and put through the processes of the "hole-y inquisition" read like this:

 

Rife No. 623,548, Springfield Arsenal; alleged by the card to be .3001 on the lands and .3081 on the grooves, all the plugs report that this accepted the .2997 all the way and accepted the .2999 plug three inches beyond the chamber. This, however, is a peach of a barrel, so far as even lands run.

 

Rifle No. 623,543, alleged by the card to be a gem of the gun-making industry, as follows: .3005 all the way on the lands, .3081 all the way in the grooves. The plugs report that it took the .2999 all the way, that it took the .3002 a half inch in the muzzle, and three inches beyond the chamber, plugging from the breech. This is not exactly a go—getter barrel if the grooves follow the same plan, because a loose spot at the muzzle is not good medicine, and my plugs state that the lands at the last half inch are .0003 inch larger than under the front sight base. Of course, this is worse than splitting hairs, because split hairs measure more than .0003 inch; but the point is that the rifle is not as specified on the tag. It might, and probably will, shoot like a house afire; but, if so, then the star-gauge racket is much overdone, because this barrel does not agree with the readings on the card.

 

Always the barrels are tight under the front-sight base, and as the firing progresses during the life of the gun, this becomes more noticeable. My long 30 inch match barrel, plugged just recently, accepted .3003 all the way, a .3006 two thirds of the way up the barrel from the chamber, and the .3004 all the way to the front-sight base, while it accepted the .3006 one-fourth inch in the muzzle. This is after firing some 3,000 shots through it, all slow fire.

 

It may be taken as gospel that few rifles ever‘ come from the machines with not even one ten-thousandth inch variance along the bore, either in grooves or in lands, and that these ideally perfect star-gauge cards are fakes. Not that it cuts the slightest figure, because a variance of four or five ten-thousandths inch doesn't cut much figure in the accuracy of a rifle firing metal-patched bullets, if it does not come near the muzzle. Particularly is this a matter of small moment if the variation is on the lands, not in the grooves.

 

George Mortimer, the famous Canadian rifle shot, winner of the Hopton Aggregate at Bisley in 1912 and member of various Palma teams, told me one time of having what was to be an ideal rifle made up at the factory at which the Canadian rifle was made. The astute George wanted a match rifle for the British long-range work that would put its ten shots into, say, a teacup at 1,000 yards, and that would let him run possibles at 1,200 until they got tired putting the spotters in the black. So he watched the manufacture of the rifle, from the selection of the bar of steel to the final fitting of the peculiar stock they use for match rifles. They babied that rifle from start to finish and cut it with tools as sharp as a razor and culled over hundreds of stock blanks for the right sort of walnut, and finally turned out an arm that measured up in a way that would make the rifle-lover sit down and weep for pure joy and the thoughts of the trimming he was going to give the rest of the gang at the big shoot.

 

Then, it wouldn't shoot, and they never did make it shoot. There wasn't a thing wrong as far as they could tell; it just wouldn’t deliver, and George in disgust went out and grabbed one blind and shot that through the Bisley long range matches, and won the grand aggregate called the Hopton.

 

While a barrel that measures up perfectly may not shoot at all, still I have confidence enough in the measurement thing as applied to accuracy to not want a barrel that was loose at the muzzle and tight just behind. Also, I'd much prefer the barrel that ran evenly for its full length, while I know that one slightly choked—three or four ten-thousandths smaller at the muzzle than at the breech —will shoot like a house afire. The trouble, of course, is that the barrel choke-bores itself plenty fast enough anyhow, from erosion, and so the straight cylinder is the one to pick.

 

Only, put not your trust in the star gauge card; be neither elevated to the heights of rapture by a perfect card nor cast down into the slough of black despond because of one reading a little of everything. I fear that the star gauging gentlemen are oft times moved more by a desire to tickle the shooter than to tell him all the truth and nothing but the truth. The test is to shoot the rifle, preferably at 1,000 on a dead-still day; or, if you can't hold, to get some body who can, and then to watch the rifle in its early performances, to see if it has the habit of altering its zero and elevation along in the string—which means to watch for a walking barrel.

 

Another delusion the shooter hugs to his breast is that the newer the rifle and ammunition, the better it is. To a certain extent this is true—but few of the clan ever pause to think that since the outbreak of war the Springfield Arsenal has been losing its skilled mechanics and replacing them with men less skilled, because of the high prices and demand for skilled men at the private plants. While both Springfield and Rock Island improved their processes and their work, and added little improvements here and there as they went along, still I would just as so0n—possibly a little rather— have a Springfield made in 1914 or 1913 as the one made in I915 and I916. That would depend much on the rifle; but assuredly, knowing what I do of the arsenal situation, I’d be very little prejudiced in favor of a rifle by the fact that it was made since the war got fairly started.

 

Much the same thing applies to ammunition. Ammunition is not like lettuce; absolute freshness is not a necessity for accuracy. It keeps very nicely, thank you, with our present powder. The only way I know of by which an intelligent selection can be made from the ammunition of the vintages of 1913, ’14, '15 or '16 is by machine-rest test, and then the gauge-plugs for metal fouling. I have an idea that the nickel situation is quite likely to make the bullets of the date of I917 no better than the bullets of 1914, which is putting the matter conservatively. Brass cases are likely to suffer likewise. '

 

As I started to say when I got into the story, the sole test of the virtue of a rifle is shooting, not the strip of pleasant fiction that accompanies it. I would pay 69 cents for star-gauging only for my amusement and because in the past, at least, the star-gauged rifle was likely to have checked butt and trigger and the non-star-gauged was not; but that was in the days when the two sorts were about even up in the stores at the arsenal. The stock is likely to be better-looking in the “selected” rifle, possibly the good—hearted chap at the arsenal feeling that if you’re crank enough to pay for a couple of dozen raps of the rubber stamp on a strip of cardboard, you ought to get at least a fair-looking piece of wood.